The undercarriage of your heavy machinery is essential for keeping your equipment operational and efficient. It also plays a significant role in your maintenance and repair costs, often accounting for half or more of your machine's lifetime repair expenses. Comprised of various simple components assembled to enable movement over diverse terrains, the undercarriage is a critical part of your equipment's performance.
The undercarriage of your heavy machinery is essential for keeping your equipment operational and efficient. It also plays a significant role in your maintenance and repair costs, often accounting for half or more of your machine's lifetime repair expenses. Comprised of various simple components assembled to enable movement over diverse terrains, the undercarriage is a critical part of your equipment's performance.
Wide product variety
Nearly 200 types, with customization options to meet various customer needs.
Professional technical team
Skilled professionals to provide expert support, resolving complex issues and ensuring customer satisfaction through continuous innovation and reliable solutions.
Choose the reliable manufacturer that suits you best.
Reliable product quality
Built with durable materials and strict standards to ensure long-lasting performance and prevent shortcuts, giving customers confidence in the product's reliability and value.
Excellent after-sales service
Built with durable materials and strict standards to ensure long-lasting performance and prevent shortcuts, giving customers confidence in the product's reliability and value.
Advantages of Kemer undercarriage
High Durability and Strength Kemer track undercarriages are built with premium materials designed to withstand tough operating conditions, ensuring long-lasting performance even in the most demanding environments.
Superior Quality Manufacturing
Manufactured with precision and advanced technology, Kemer undercarriages offer excellent fit and finish, reducing wear and tear while maximizing efficiency and safety.
Enhanced Compatibility
Kemer provides a wide range of undercarriage components compatible with various heavy machinery brands and models, making it easier to find the right parts for your equipment.
Excellent Wear Resistance
Kemer components are designed to resist abrasion and corrosion, extending service life and reducing the frequency and cost of replacements.
Cost-Effective Solution
Although built with high-quality standards, Kemer undercarriages are competitively priced, offering a valuable balance between quality and affordability.
Improved Performance and Stability
Designed for optimal load distribution and stability, Kemer undercarriages help improve machine performance, ensuring smooth operation on all terrains.
Reliable Support and Service
Kemer's trusted reputation means accessing comprehensive technical support,spare parts, and maintenance services to keep your equipment running at peak efficiency.
Distribution support
Covering 30+ industries such as real drilling rig ,truck mounted crane,crusher,dump truck etc. ,it has accumulated 1,800 + well-known enterprise practice cases.
Types of track undercarriage
01. Steel Track Undercarriage The steel track undercarriage is a heavy-duty, durable track system made from high-quality steel components. Offers high load capacity and longer service life.It is designed to withstand tough working conditions and provide reliable performance over long periods of operation.Provides greater stability and durability under tough conditions.
02. Rubber Track Undercarriage The rubber track undercarriage is a lightweight, versatile track system made primarily from high-quality rubber with reinforced steel cords or fibers. It is designed for operations that require gentle contact with surfaces, reduced ground disturbance, and easy maneuverability.Made from high-quality rubber, offering excellent vibration absorption.Does not damage hard or sensitive surfaces like paving or concrete.Lighter and easier to transport and install compared to steel tracks.
Application of track undercarriage
Drilling rigs
Mobile crushers
Forestry equipment
Track skid loader
Truck-mounted crane
Pump truck
The Manufacturing Process of track undercarriage
01.
---------------------------Design and Engineering
The process begins with detailed engineering design, considering the specific requirements of the equipment, load capacity, operating environment, and material specifications. Computer-Aided Design (Solidworks) software is used to create precise models and simulations.
02.
---------------------------Material Selection
High-quality steel and rubber (for rubber tracks) are selected based on durability, strength, and environmental considerations. Steel components such as links, rollers, sprockets, and pins are made from alloy steels to resist wear and impact.
03.
---------------------------Forging and Casting
Key components like sprockets, rollers, and links are forged or cast to enhance strength and durability. Forging involves shaping steel by applying high pressure, while casting involves pouring molten metal into molds.
04.
---------------------------Machining and Heat Treatment
The forged or cast parts undergo machining processes to achieve precise dimensions and surface finishes. Heat treatment (hardening and tempering) is applied to improve mechanical properties like hardness, toughness, and resistance to wear.
05.
---------------------------Assembly of Components
The individual parts such as links, pins, rollers, track shoes, and sprockets are assembled in a controlled environment. Proper alignment and tensioning are critical during assembly to ensure smooth operation and longevity.
06.
---------------------------Coating and Surface Treatment
Protective coatings (e.g., paint, anti-corrosion treatments) are applied to prevent rust and corrosion, especially for steel components exposed to harsh environments.
07.
---------------------------Quality Inspection and Testing
Each assembled undercarriage undergoes rigorous inspections to check for dimensional accuracy, strength, and overall quality. Load testing and durability tests simulate real working conditions to ensure reliability.
08.
---------------------------Packaging and Delivery
Finished products are properly packaged to prevent damage during transportation. They are then shipped to customers or directly to service centers for installation.
Which spare Parts are included?
Maintenance Tips for Track Undercarriage
1. Regular Inspection
Check for loose or damaged pins, bolts, links, rollers, and sprockets. Look for cracks, excessive wear, or deformation in track plates and shoes. Inspect the undercarriage for accumulated mud, debris, and chemicals that can cause corrosion or damage.
2.Keep the Undercarriage Clean
Remove accumulated mud, dirt, and stones regularly to prevent abrasion and wear. Use pressure washers carefully to clean without damaging components.
3.Maintain Proper Track Tension
Check and adjust track tension frequently according to manufacturer specifications. Proper tension prevents excessive wear and reduces the risk of track derailment.
4.Lubricate Moving Parts
Regularly lubricate pins, bushings, rollers, and other moving parts to reduce friction and wear. Follow the lubrication schedule specified by the manufacturer.
5.Check Track Alignment
Ensure the track chain is properly aligned to prevent uneven wear and reduce stress on components.
6.Verify Proper Operating Conditions
Avoid quick turns, excessive speeds, or operating on overly rough or abrasive terrains when unnecessary. Reduce idling time to minimize heat and wear.
7.Schedule Preventive Maintenance
Follow the manufacturer’s maintenance schedule for regular servicing and part replacement. Keep detailed records of inspections, repairs, and part replacements.
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As one of the leading track undercarriage manufacturers and suppliers in China, we warmly welcome you to buy durable track undercarriage for sale here from our factory. All custom made products are with high quality and competitive price.
Brief: 10ton track one undercarriage Kemer undercarriage is specialized company in designing, engineering and manufacturing side frames and complete undercarriage solutions conceived to satisfy the specific requirements of the customer. Kemer is a dynamic and flexible company that prides itself on its ability to meet market challenges by providing a high-tech product in terms of design, innovation and quality,which can be replaced with track one undercarriage.
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