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Planetary Gearbox Replacement Introduction
Planetary gearboxes are widely used in industrial machinery due to their compact design, high torque capacity, and efficient power transmission. When replacing a planetary gearbox, it is important to ensure compatibility with the existing system, including mounting dimensions, input/output shaft alignment, and load requirements. A proper replacement helps maintain operational efficiency and reduces the risk of unexpected downtime.
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GFB454 Planetary Gearbox Introduction
The GFB454 planetary gearbox is a heavy-duty industrial gearbox designed for demanding applications where reliability and durability are critical. It serves as an effective alternative to Bonfiglioli reducers, offering comparable performance with simplified maintenance and cost advantages.
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Technical Parameters
Model | Output Torque (N.m) | Ratio | Hydraulic Motor | Max input speed(r/min) | |||||
Rated | Max | One Grade | Two Grade | Three Grade | |||||
GFB454 | 38000 | 55000 | 4.7 5.4 6.4 | 16.8 19.6 22.5 27.7 31.6 37.2 | 58.1 72.9 82.3 104.9 149.7 237.5 | DANFOSS EATON M+S | REXROTH LINDE SAM SAUER | SAI DINAMIC OIL CALZONI | 3500 |
| GFB454 Samples
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Design and Construction Features
Rigid housing - Manufactured from high-grade cast iron for superior strength and vibration damping
Precision gear set - Hardened and ground gears ensure smooth power transmission with minimal backlash
Efficient sealing system - Multiple sealing points prevent lubricant leakage and contamination ingress
Versatile mounting options - Available in various configurations to suit different installation requirement
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Operational Characteristics
Consistent performance - Maintains stable output across varying load conditions
Thermal stability - Designed to operate within safe temperature ranges during continuous use
Minimal maintenance needs - Long service intervals reduce operational downtime
Adaptable design - Can be customized with different flange types and shaft configurations
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Key Features & Benefits
Robust Construction – The GFB454 is built with high-strength materials and precision machining, ensuring long service life even in harsh operating conditions.
Efficient Power Transmission – Optimized gear design minimizes energy loss, improving overall system efficiency.
Low Noise & Vibration – Advanced engineering reduces operational noise, making it suitable for environments where quiet performance is required.
Easy Installation & Maintenance – The modular design allows for quick replacement and servicing, minimizing production interruptions.
Wide Application Compatibility – Suitable for various industrial setups, including conveyors, mixers, crushers, and material handling systems.
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Application Suitability
The GFB454 performs reliably in various industrial environments:
Material handling systems - Conveyors, elevators, and transfer equipment
Processing machinery - Mixers, agitators, and extruders
Heavy equipment - Construction machinery and mining applications
General industrial use - Wherever robust power transmission is required
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Maintenance and Serviceability
The GFB454 is designed with maintenance in mind:
Easy-access inspection points for routine checks
Standardized lubrication points simplify servicing
Modular components allow for partial repairs when needed
Clear identification markings for proper reassembly
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Advantages Over Comparable Units
Simplified internal design reduces potential failure points
Common industry-standard components facilitate parts replacement
Balanced weight distribution minimizes stress on mounting structures
Predictable wear patterns enable proactive maintenance scheduling
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Why Choose GFB454 Over Other Reducers?
Cost-Effective Solution – Delivers reliable performance without the premium price of some European brands.
Proven Durability – Designed for continuous operation in heavy-load environments.
Flexible Replacement Option – Can be adapted to replace similar models with minimal modifications.
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FAQ
Q: Can your gearboxes replace brands like Bonfiglioli/Dinamic/Brevini?
A: Yes, our gearboxes (e.g., GFB454) are designed to be compatible with major brands in terms of dimensions and performance, but specific applications need to be evaluated.
Q: What is your minimum order quantity (MOQ)?
A: One set.
Q: Do you offer customization?
A: Yes, we customize mounting types, ratios, shaft sizes, etc., with 3D drawings for approval.
Q: How to select the right gearbox?
A: Factors include load type, speed, and operating environment. Our engineers can assist with selection.
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